Reeling Cable  - Product Details

Overview

Our Reeling Cable series is engineered for applications requiring continuous movement and flexible power/signal transmission in harsh industrial environments. Specifically designed for cable reel systems, these cables ensure reliable performance in dynamic applications with repeated bending, twisting, and mechanical stress.

Key Features

1. Exceptional Flexibility

• Specially formulated insulation and sheath materials allow for tight bending radii

• Optimized conductor stranding for maximum flexibility and fatigue resistance

• Suitable for continuous 24/7 operation on reeling drums

2. Enhanced Mechanical Strength

• Robust outer jacket resistant to abrasion, cutting, and tearing

• Integrated tensile elements (when required) to withstand pulling forces

• Excellent crush resistance for heavy-duty applications

3. Environmental Durability

• UV-resistant and ozone-resistant compound options

• Temperature range: -40°C to +90°C (standard)

• Oil-resistant, chemical-resistant, and flame-retardant variants available

• Water-resistant and submersible designs for outdoor/wet locations

4. Electrical Performance

• Voltage ratings: 300/500V, 0.6/1kV up to 3.6/6kV

• Shielded versions for EMI/RFI protection

• Low capacitance designs for signal integrity

• Compliance with international electrical standards

Construction Details

Conductors

• Bare copper, finely stranded (Class 5 or Class 6 per IEC 60228)

• Tin-plated copper options for enhanced corrosion resistance

• Conductor sizes: 1.5mm² to 185mm²

Insulation

• Special PVC, PUR (polyurethane), or rubber compounds

• Color-coded per international standards

• Optimized thickness for flexibility and dielectric strength

Layering & Shielding

• Individual or overall shielding with copper braid or foil

• Separation layers for multi-core designs

• Drain wire for effective grounding

Sheath/Jacket

• Abrasion-resistant PUR, PVC, or specialty rubber compounds

• Cold-resistant, oil-resistant, and halogen-free options

• Colored for application identification (typically orange, black, or yellow)

Product Variants

1. Standard Reeling Cable

• General-purpose industrial applications

• Moderate bending cycles

• Indoor and protected outdoor use

2. Heavy-Duty Reeling Cable

• Enhanced mechanical protection

• Extended temperature range

• For mining, ports, and heavy machinery

3. Hybrid Reeling Cable

• Combined power and control/signal conductors

• Fiber optic integration available

• Reduced installation complexity

4. Special Application Designs

• Crane and hoist specific cables

• Port machinery and container handling

• Renewable energy (wind turbine yaw/pitch systems)

Technical Specifications

Applications

• Material Handling: Cranes, hoists, stackers, reclaimers

• Port Equipment: Ship-to-shore cranes, RTGs, container handlers

• Industrial Machinery: Automated guided vehicles, robotic systems

• Energy Sector: Wind turbines, solar tracking systems

• Mining: Excavators, conveyors, drilling equipment

• Entertainment: Stage machinery, moving platforms

Installation & Maintenance Guidelines

1. Storage: Keep on original reels, avoid direct sunlight

2. Installation: Follow minimum bending radius; avoid twisting

3. Reeling System: Ensure proper drum design and guide systems

4. Inspection: Regular visual checks for abrasion and deformation

5. Lifetime: Varies with application; typically 1-5 million bending cycles

Customization Options

• Custom conductor configurations

• Specific jacket materials for chemical resistance

• Specialized shielding requirements

• Custom colors and printing/marking

• Length-specific packaging

Quality Assurance

• Manufactured under ISO 9001 quality system

• 100% electrical testing before shipment

• Compliance with IEC, EN, and other international standards

• Traceable batch/lot documentation

Ordering Information

Contact our technical sales team with your application requirements, including:

• Voltage and current specifications

• Environmental conditions

• Mechanical stress factors

• Required certifications

• Approximate length and delivery requirements